Hexagonal Mould Pattern
       
     
Silicone and Refractory Moulds
       
     
First Casting Unsuccessful
       
     
Detail of underside of blank
       
     
Stretch Support
       
     
Blank in place for stretching
       
     
Hexagonal Mould Pattern
       
     
Hexagonal Mould Pattern

FDM Printed pattern to make a silicone mould. It has a few coats of interior enamel paint to cover up print artefacts.

Silicone and Refractory Moulds
       
     
Silicone and Refractory Moulds

The mould on the right is silicone. I have just cast the refractory mould on the left. It will go into the kiln to receive the glass.

First Casting Unsuccessful
       
     
First Casting Unsuccessful

A very poorly thought out system of supporting the clay funnel resulted in a cracked casting. One of the bits of shelf used to support the funnel was entrapped in the casting, causing the glass to crack as it shrank around it.

Detail of underside of blank
       
     
Detail of underside of blank

A closeup look at the surface of the casting that was in contact with the mould.

Stretch Support
       
     
Stretch Support

A ceramic support that keys into the cells on the underside of the blank will hold it securely as the glass softens and stretches under its own weight at 650 C.

Blank in place for stretching
       
     
Blank in place for stretching

The top surface has been ground off using 500 mesh abrasive. It will polish in the fire as the glass softens and stretches down.